Friday, September 28, 2012

New Carbon Capture Technology Announced

A new Senate bill introduced last week aims to provide incentives for carbon capture though improved access to tax credits, but it may be a bit premature. The process has not yet been proven on a commercial scale, and some scientists think the ammonia-based materials currently used in typical carbon capture technology actually may contribute to toxic emissions during the process of trying to reduce them.

Current capture processes also require large amounts of heat to separate the carbon so that it can be transported and stored. Power plant officials complain that the capture process is "parasitic"--that is, it significantly reduces the efficiency of the plant by diverting heat to the carbon separation process.

Recent innovations, however, may improve the efficiency and reduce the cost of carbon capture. For example, the Department of Energy last month announced preliminary results of its tests with a new carbon sorbent called BrightBlack, which demonstrated efficiency rates as high as 95% and yielded carbon with purity rates between 95 and 100 percent.

In the BrightBlack process, CO2 is absorbed in a bed of proprietary sorbent pellets and desorbed in a separate reactor that regenerates the sorbent and cycles it back to the absorber at  low thermal temperatures. Through 7,000 absorption-regeneration cycles, and a total of 130 hours of operation, the sorbent showed little-to-no mechanical or chemical degradation. The DOE plans to use the data from the initial pilot project to run scaled-up trials of the process, with the eventual goal of testing it in a pulverized coal boiler.

Meanwhile, British scientists have announced a new low-cost sorbent called NOTT-300 (from Nottingham University where some of the research occurred) made from aluminium nitrate salt, cheap organic materials and water. In additon to being non-toxic, the material enables captured CO2 to be released using virtually no heat.

The NOTT-300 technology uses two filters. When one filter becomes saturated with carbon, it is removed and the carbon is released through a pressure reduction process while the exhaust gases are diverted to the second filter. The regenerated filter is then reconnected to be used when the second filter becomes saturated, a process the Nottingham scientists say can occur repeatedly and at normal temperatures.

The capture rate during the trial was nearly 100%  The researchers say the rate could be lower in an actual power plant application but should still approach 90%. They also think NOTT-300 could be used in gas separation processes since other gases such as hydrogen, methane, oxygen and nitrogen cannot interact with the material in the same way and therefore cannot be adsorbed.

It is important to point out that these new technologies, while showing great promise, are still only laboratory experiments. It's unknown whether they will work in commercial power plant applications, which are likely many months from being tested.

Sources...

• The U.S. Department of Energy, "Novel Sorbent Achieves 90 Percent Carbon Capture in DOE-Sponsored Test", August 21, 2012
• Financial Post, "Boost for carbon capture from new non-toxic absorber", September 24, 2012
•TCE Today, "New NOTT-300 MOF offers CCS Potential", September 25, 2012

Wednesday, September 5, 2012

Egyptian Company Plans Iowa Fertilzer Plant

Orascom Construction Industries, Egypt's largest company, has announced plans to build a $1.4 billion fertilizer plant in southeast Iowa. The plant will use natural gas to create the reaction between nitrogen and hydrogen that is the basis of  ammonia fertilizer. Iowa is offering at least $100 million in incentives to secure a plant that will provide 165 permanent jobs after start-up, along with 2,500 during the construction. Read more

Tuesday, September 4, 2012

Biodiesel Production Continues Strong

The U.S. Environmental Protection Agency announced last week that that 100 million gallons of biodiesel were produced in July, bringing the total production for the first seven months of 2012 to nearly 658 million gallons. The 2011 total was 1.1 billion gallons. Iowa, with 13 biodiesel refineries, is a leading biodiesel producer. Read more...

Minnesota Ethanol Plant Resumes Production

An ethanol plant in Buffalo Lake, Minnesota has resumed production after being closed in 2010.  Formerly known as Minnesota Energy, the plant has been renamed Purified renewable Energy LLC. The new owners plan to begin introducing other feedstocks in addition to corn, such as agricultural waste. They also plan to diversify the plant's products to include isobutanol and other chemicals.  The plant in currently permitted to produce 25 million gallons per year, with expansion options up to 35 million gallons. Read more...

Monday, September 3, 2012

New Minnesota Wind Farm Under Construction

One of the biggest wind farms in Minnesota is expected to be online by the end of the year. Currently under construction near Harwick in the southern part of the state, the facility will feature 119 GE 1.68-megawatt turbines and generate approximately 200 megawatts of electricity. The project, with an estimated cost of $305 million, is a joint venture between GE and Enel Green Power, an Italian multinational energy corporation. Once completed, the wind farm will supply all of its power to Northern States Power Company, a subsidiary of Xcel Energy, under a 20-year contract. Read more...