Friday, September 28, 2012

New Carbon Capture Technology Announced

A new Senate bill introduced last week aims to provide incentives for carbon capture though improved access to tax credits, but it may be a bit premature. The process has not yet been proven on a commercial scale, and some scientists think the ammonia-based materials currently used in typical carbon capture technology actually may contribute to toxic emissions during the process of trying to reduce them.

Current capture processes also require large amounts of heat to separate the carbon so that it can be transported and stored. Power plant officials complain that the capture process is "parasitic"--that is, it significantly reduces the efficiency of the plant by diverting heat to the carbon separation process.

Recent innovations, however, may improve the efficiency and reduce the cost of carbon capture. For example, the Department of Energy last month announced preliminary results of its tests with a new carbon sorbent called BrightBlack, which demonstrated efficiency rates as high as 95% and yielded carbon with purity rates between 95 and 100 percent.

In the BrightBlack process, CO2 is absorbed in a bed of proprietary sorbent pellets and desorbed in a separate reactor that regenerates the sorbent and cycles it back to the absorber at  low thermal temperatures. Through 7,000 absorption-regeneration cycles, and a total of 130 hours of operation, the sorbent showed little-to-no mechanical or chemical degradation. The DOE plans to use the data from the initial pilot project to run scaled-up trials of the process, with the eventual goal of testing it in a pulverized coal boiler.

Meanwhile, British scientists have announced a new low-cost sorbent called NOTT-300 (from Nottingham University where some of the research occurred) made from aluminium nitrate salt, cheap organic materials and water. In additon to being non-toxic, the material enables captured CO2 to be released using virtually no heat.

The NOTT-300 technology uses two filters. When one filter becomes saturated with carbon, it is removed and the carbon is released through a pressure reduction process while the exhaust gases are diverted to the second filter. The regenerated filter is then reconnected to be used when the second filter becomes saturated, a process the Nottingham scientists say can occur repeatedly and at normal temperatures.

The capture rate during the trial was nearly 100%  The researchers say the rate could be lower in an actual power plant application but should still approach 90%. They also think NOTT-300 could be used in gas separation processes since other gases such as hydrogen, methane, oxygen and nitrogen cannot interact with the material in the same way and therefore cannot be adsorbed.

It is important to point out that these new technologies, while showing great promise, are still only laboratory experiments. It's unknown whether they will work in commercial power plant applications, which are likely many months from being tested.

Sources...

• The U.S. Department of Energy, "Novel Sorbent Achieves 90 Percent Carbon Capture in DOE-Sponsored Test", August 21, 2012
• Financial Post, "Boost for carbon capture from new non-toxic absorber", September 24, 2012
•TCE Today, "New NOTT-300 MOF offers CCS Potential", September 25, 2012

Wednesday, September 5, 2012

Egyptian Company Plans Iowa Fertilzer Plant

Orascom Construction Industries, Egypt's largest company, has announced plans to build a $1.4 billion fertilizer plant in southeast Iowa. The plant will use natural gas to create the reaction between nitrogen and hydrogen that is the basis of  ammonia fertilizer. Iowa is offering at least $100 million in incentives to secure a plant that will provide 165 permanent jobs after start-up, along with 2,500 during the construction. Read more

Tuesday, September 4, 2012

Biodiesel Production Continues Strong

The U.S. Environmental Protection Agency announced last week that that 100 million gallons of biodiesel were produced in July, bringing the total production for the first seven months of 2012 to nearly 658 million gallons. The 2011 total was 1.1 billion gallons. Iowa, with 13 biodiesel refineries, is a leading biodiesel producer. Read more...

Minnesota Ethanol Plant Resumes Production

An ethanol plant in Buffalo Lake, Minnesota has resumed production after being closed in 2010.  Formerly known as Minnesota Energy, the plant has been renamed Purified renewable Energy LLC. The new owners plan to begin introducing other feedstocks in addition to corn, such as agricultural waste. They also plan to diversify the plant's products to include isobutanol and other chemicals.  The plant in currently permitted to produce 25 million gallons per year, with expansion options up to 35 million gallons. Read more...

Monday, September 3, 2012

New Minnesota Wind Farm Under Construction

One of the biggest wind farms in Minnesota is expected to be online by the end of the year. Currently under construction near Harwick in the southern part of the state, the facility will feature 119 GE 1.68-megawatt turbines and generate approximately 200 megawatts of electricity. The project, with an estimated cost of $305 million, is a joint venture between GE and Enel Green Power, an Italian multinational energy corporation. Once completed, the wind farm will supply all of its power to Northern States Power Company, a subsidiary of Xcel Energy, under a 20-year contract. Read more...

Wednesday, August 22, 2012

Making Algal Biofuel with Flue Gas

Washington, D.C. —A novel method to capture carbon dioxide (CO2) from flue gas and produce biofuels has been formally launched in the second phase of a Department of Energy (DOE) project at a nursery in Ohio. Successful application of the process could eventually help reduce greenhouse gas emissions and provide a source of liquid biofuels and biogas, reducing U.S. dependence on foreign energy sources. 

Touchstone Research Laboratory in Triadelphia, W.Va., successfully inoculated four biomass production ponds with algae at Cedar Lane Farms in Wooster, Ohio, and is now investigating the effectiveness of an innovative phase change material to enhance open pond algae production.

The project consists of several indoor and outdoor ponds which are being used to determine how Touchstone’s phase-change material tackles three challenges inherent in algae biofuels production: maintaining temperature, minimizing water evaporation, and protecting against invasive species. The phase-change material absorbs infrared solar radiation during the day as latent heat and releases it to the water at night when temperatures drop. Covering the surface of the pond, the material regulates daily temperature fluctuations, reduces water loss from evaporation, and helps control the growth of invasive species.

Touchstone will operate the new system for approximately 14 months and gather data to substantiate future commercialization efforts. Once the algae ponds have matured, the algal biomass will be harvested and processed to collect the lipids. Roughly 2,000 gallons of algal oil will be recovered from the process per year and upgraded to renewable biofuel. The Ohio State University’s Ohio Agricultural Research Development Center will perform pilot-scale process development and testing of an anaerobic digestion process to convert the residual algae biomass to methane.

During Phase 1 of the project, researchers constructed a small laboratory pond to demonstrate the viability of the material to improve algae growth. This helped researchers pinpoint performance requirements of the phase-change material and gas-injection components needed for the Phase 2 system, which is now installed at Cedar Lane Farms. The algae in the ponds will photosynthesize CO2 captured from a small, coal-fired combustor used to heat greenhouses and will naturally produce lipids (oils) as it grows. 

Source: DOE 

Study Shows Strong Growth in Solar

According to a new report by the British firm, IMS Research, the photovoltaics (PV) market in the Americas (primarily the USA) more than doubled in the first half of 2012 to reach 1.7 GW. IMS predicts the total will reach almost 4.3 GW for the full year. Global PV installations exceeded 13 GW in the first half of 2012, with much of the increase coming from the Americas and Germany. The Americas market increased by more than 120% to reach 1.7 GW in the first half of 2012, compared to 750 MW in the same period last year, according to the IMS report. Read more...

DOE Tests New CO2 Capture Process

The U.S. Department of Energy has announced a successful trial of a new CO2 capture method using a new sorbent called  BrightBlack™, designed by Advanced Technology Materials Inc. (ATMI). 

In the DOE trial, CO2 was absorbed in a bed of sorbent pellets and desorbed in a separate reactor that regenerates the sorbent and cycled it back to the absorber. As the test run began, the observed CO2‑capture efficiency was as high as 95 percent and the captured CO2 purity was 95 to 100 percent. Through 7,000 absorption-regeneration cycles, and a total of 130 hours of operation, the sorbent showed little-to-no mechanical or chemical degradation. The high-capacity sorbent is regenerated easily at moderate thermal temperatures, making the process less energy-intensive than typical, amine-based CO2-capture processes. 

The information from the trial will be used to design a larger, pilot-scale unit of 0.5 megawatts or more in preparation for potential future testing at an operating pulverized-coal boiler.  

Source: DOE

Tuesday, August 21, 2012

Court Vacates EPA Cross-State Pollution Rule

A federal appeals court today vacated the EPA’s Cross-State Pollution Rule, which would have restricted power plant emissions in 29 states, including Minnesota, Wisconsin, Iowa, Nebraska, Kansas, and Illinois. Read more...

Gamesa Debuts New Turbine for Low-Wind Areas

       
Until recently, most of the attention from the wind energy industry in North Dakota has been on the pink and purple areas of the map shown above, those areas of "good"and "excellent" wind potential. Unfortunately, many of these areas are not practical for wind farms because their remoteness puts them far away from the necessary transmission infrastructure. The most cost-efficient areas for wind power are those in the eastern third of the state where higher population densities mean easier access to transmission facilities and other infrastructure requirements. Those areas, alas, are largely brown and orange ("marginal" and "fair") and of little interest to wind developers.

Their allure may improve, however, as new technology is introduced to capitalize on areas that don't boast the gusty winds western North Dakota is famous for. The Spanish manufacturer, Gamesa, for example, recently introduced 2 MW turbines specifically designed for low-wind regions. The G97-2.0 MW Class III model is currently being manufactured in Spain, China, India and the U.S. The turbine features a swept area 16% larger than that of the Gamesa's current G90 model and includes a new aerodynamic blade tip design and noise control technology. 

The G97 currently is making its U.S. debut as part of a wind project underway in Faribault County, Minnesota. (Wind maps indicate the aveage wind potential in this area is similar to that in most of eastern North Dakota.) Idaho-based Exergy Development Group plans to install 18 of the new units near the town of Blue Earth, according to a recent report from Recharge. The new facility, which is expected to be online by the end of the year, reportedly plans to sell its output to Northern States Power.